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using System;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.Linq;
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using Dapper;
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using MySqlConnector;
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using Newtonsoft.Json;
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using CncModels.Entity;
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using log4net;
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namespace CncCollector.Core
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{
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/// <summary>
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/// 采集分析引擎。
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/// 在每次采集周期后，对比每台机床的当前数据与上一次采集数据，
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/// 生成分析记录（log_collect_analysis）和周期汇总（log_collect_cycle）。
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/// 异常类分析自动写入告警表（cnc_alert）。
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/// </summary>
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public class AnalysisEngine
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{
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private static readonly ILog _log = LogManager.GetLogger(typeof(AnalysisEngine));
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/// <summary>业务库连接字符串（写告警用）</summary>
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private readonly string _businessConnStr;
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/// <summary>日志库连接字符串（写分析/周期表用）</summary>
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private readonly string _logConnStr;
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/// <summary>内存缓存：machineId → 上一次采集状态快照</summary>
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private readonly ConcurrentDictionary<int, MachineSnapshot> _lastSnapshot = new ConcurrentDictionary<int, MachineSnapshot>();
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/// <summary>
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/// 采集缓存快照（每台机床的上一次状态）
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/// </summary>
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public class MachineSnapshot
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{
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public string ProgramName { get; set; }
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public decimal? PartCount { get; set; }
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public string DeviceStatus { get; set; }
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public DateTime CollectTime { get; set; }
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}
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/// <summary>
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/// 初始化分析引擎
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/// </summary>
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/// <param name="businessConnStr">业务库连接字符串</param>
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/// <param name="logConnStr">日志库连接字符串</param>
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public AnalysisEngine(string businessConnStr, string logConnStr)
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{
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_businessConnStr = businessConnStr ?? throw new ArgumentNullException(nameof(businessConnStr));
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_logConnStr = logConnStr ?? throw new ArgumentNullException(nameof(logConnStr));
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}
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/// <summary>
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/// 分析一次采集周期的所有设备数据，写入分析记录和周期汇总。
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/// </summary>
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/// <param name="rawLogId">本次原始日志ID（log_collect_raw.id）</param>
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/// <param name="collectAddressId">采集地址ID</param>
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/// <param name="addressName">采集地址名称</param>
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/// <param name="records">本次采集的结构化记录列表</param>
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/// <param name="machineDict">device_code → Machine 的查找字典</param>
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/// <param name="cycleStartTime">周期开始时间</param>
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/// <param name="durationMs">本次采集耗时（毫秒）</param>
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public void AnalyzeAndRecord(long rawLogId, int collectAddressId, string addressName,
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List<CollectRecord> records, Dictionary<string, Machine> machineDict,
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DateTime cycleStartTime, long durationMs)
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{
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if (records == null || records.Count == 0) return;
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try
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{
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var analysisTime = DateTime.Now;
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var hasAnomaly = false;
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var changeDistribution = new Dictionary<string, int>();
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int successCount = 0;
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// 构建 machineId → Machine 查找字典
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var machineById = new Dictionary<int, Machine>();
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foreach (var m in machineDict.Values)
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{
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machineById[m.Id] = m;
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}
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// 逐条分析
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foreach (var rec in records)
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{
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try
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{
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// 获取机床信息
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Machine machine = null;
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machineById.TryGetValue(rec.MachineId, out machine);
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string machineName = machine?.Name ?? ("机床" + rec.MachineId);
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// 当前值
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string currentProgram = rec.ProgramName;
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decimal? currentPartCount = rec.PartCount;
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string currentStatus = rec.DeviceStatus;
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// 获取上次快照
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MachineSnapshot prev;
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_lastSnapshot.TryGetValue(rec.MachineId, out prev);
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// 计算分析类型和摘要
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string analysisType;
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string summary;
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bool needAlert = false;
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string alertType = null;
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DetermineAnalysis(prev, currentProgram, currentPartCount, currentStatus,
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machineName, out analysisType, out summary, out needAlert, out alertType);
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// 计算变化量
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decimal? partCountDelta = null;
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if (currentPartCount.HasValue && prev != null && prev.PartCount.HasValue)
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{
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partCountDelta = currentPartCount.Value - prev.PartCount.Value;
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}
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// 构建分析明细JSON
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var detail = new
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{
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previous = prev != null ? new
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{
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program = prev.ProgramName,
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partCount = prev.PartCount,
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status = prev.DeviceStatus
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} : null,
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current = new
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{
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program = currentProgram,
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partCount = currentPartCount,
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status = currentStatus
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},
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delta = new { partCount = partCountDelta },
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collectTime = rec.CollectTime.ToString("yyyy-MM-dd HH:mm:ss")
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};
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string detailJson = JsonConvert.SerializeObject(detail);
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// 写入分析记录
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WriteAnalysis(new CncModels.Entity.CollectAnalysis
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{
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AnalysisTime = analysisTime,
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RawLogId = rawLogId,
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CollectAddressId = collectAddressId,
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MachineId = rec.MachineId,
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AnalysisType = analysisType,
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PreviousProgram = prev?.ProgramName,
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CurrentProgram = currentProgram,
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PreviousPartCount = prev?.PartCount,
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CurrentPartCount = currentPartCount,
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PartCountDelta = partCountDelta,
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PreviousStatus = prev?.DeviceStatus,
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CurrentStatus = currentStatus,
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AnalysisSummary = summary,
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AnalysisDetail = detailJson
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});
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// 更新快照
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_lastSnapshot[rec.MachineId] = new MachineSnapshot
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{
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ProgramName = currentProgram,
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PartCount = currentPartCount,
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DeviceStatus = currentStatus,
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CollectTime = rec.CollectTime
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};
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// 统计分布
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if (changeDistribution.ContainsKey(analysisType))
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changeDistribution[analysisType]++;
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else
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changeDistribution[analysisType] = 1;
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// 异常告警
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if (needAlert)
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{
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hasAnomaly = true;
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WriteAlert(alertType, rec.MachineId, collectAddressId, summary, detailJson);
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}
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// 统计成功数（非异常即为成功）
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if (analysisType != "COLLECTION_FAILED" && analysisType != "DATA_ANOMALY")
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successCount++;
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}
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catch (Exception ex)
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{
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_log.Error($"分析单条记录失败（machineId={rec.MachineId}）", ex);
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}
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}
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// 写入周期汇总
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WriteCycleSummary(new CncModels.Entity.CollectCycle
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{
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CycleTime = cycleStartTime,
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CollectAddressId = collectAddressId,
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RawLogId = rawLogId,
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EndTime = analysisTime,
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DurationMs = (int)durationMs,
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TotalMachines = records.Count,
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SuccessCount = successCount,
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FailCount = records.Count - successCount,
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ChangeDistribution = JsonConvert.SerializeObject(changeDistribution),
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HasAnomaly = hasAnomaly ? 1 : 0,
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CycleSummary = $"共{records.Count}台机床完成分析" + (hasAnomaly ? "，存在异常" : "")
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});
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}
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catch (Exception ex)
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{
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_log.Error($"采集分析失败（地址={addressName}, rawLogId={rawLogId}）", ex);
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}
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}
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/// <summary>
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/// 根据前后状态对比，确定分析类型
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/// </summary>
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private void DetermineAnalysis(MachineSnapshot prev, string currentProgram, decimal? currentPartCount,
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string currentStatus, string machineName, out string analysisType, out string summary,
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out bool needAlert, out string alertType)
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{
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needAlert = false;
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alertType = null;
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// 无历史快照 → 首次上线
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if (prev == null)
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{
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analysisType = "DEVICE_ONLINE";
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summary = $"机床{machineName}首次上线，程序={currentProgram ?? "未知"}";
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needAlert = true;
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alertType = "unknown_device";
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return;
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}
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string prevProgram = prev.ProgramName;
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decimal? prevPartCount = prev.PartCount;
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string prevStatus = prev.DeviceStatus;
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// 检测程序切换
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if (!string.IsNullOrEmpty(currentProgram) && !string.IsNullOrEmpty(prevProgram) &&
|
|
|
|
|
|
|
|
!string.Equals(prevProgram, currentProgram, StringComparison.OrdinalIgnoreCase))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
analysisType = "PROGRAM_SWITCH";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}程序切换: {prevProgram} → {currentProgram}";
|
|
|
|
|
|
|
|
return;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// 检测手动清零（同程序下零件数下降）
|
|
|
|
|
|
|
|
if (currentPartCount.HasValue && prevPartCount.HasValue &&
|
|
|
|
|
|
|
|
currentPartCount.Value < prevPartCount.Value)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
analysisType = "MANUAL_RESET";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}零件计数手动清零: {prevPartCount} → {currentPartCount}";
|
|
|
|
|
|
|
|
return;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// 检测零件数增加
|
|
|
|
|
|
|
|
if (currentPartCount.HasValue && prevPartCount.HasValue &&
|
|
|
|
|
|
|
|
currentPartCount.Value > prevPartCount.Value)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
decimal delta = currentPartCount.Value - prevPartCount.Value;
|
|
|
|
|
|
|
|
analysisType = "PART_COUNT_INCREASE";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}新增{delta}个零件（{prevPartCount} → {currentPartCount}）";
|
|
|
|
|
|
|
|
return;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// 检测设备离线/告警
|
|
|
|
|
|
|
|
if (!string.IsNullOrEmpty(currentStatus) &&
|
|
|
|
|
|
|
|
(currentStatus.Equals("OFFLINE", StringComparison.OrdinalIgnoreCase) ||
|
|
|
|
|
|
|
|
currentStatus.Equals("ALARM", StringComparison.OrdinalIgnoreCase) ||
|
|
|
|
|
|
|
|
currentStatus.Equals("EMERGENCY", StringComparison.OrdinalIgnoreCase)))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
analysisType = "DEVICE_OFFLINE";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}设备离线/告警: {currentStatus}";
|
|
|
|
|
|
|
|
needAlert = true;
|
|
|
|
|
|
|
|
alertType = "device_offline";
|
|
|
|
|
|
|
|
return;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// 检测数据异常（关键字段缺失但设备应该在线）
|
|
|
|
|
|
|
|
if (string.IsNullOrEmpty(currentProgram) && !string.IsNullOrEmpty(currentStatus) &&
|
|
|
|
|
|
|
|
!currentStatus.Equals("OFFLINE", StringComparison.OrdinalIgnoreCase))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
analysisType = "DATA_ANOMALY";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}数据异常: 缺少程序名字段";
|
|
|
|
|
|
|
|
needAlert = true;
|
|
|
|
|
|
|
|
alertType = "data_anomaly";
|
|
|
|
|
|
|
|
return;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// 无重大变化
|
|
|
|
|
|
|
|
analysisType = "NORMAL_UNCHANGED";
|
|
|
|
|
|
|
|
summary = $"机床{machineName}数据无重大变化";
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
|
|
|
/// 写入单条分析记录到 log_collect_analysis
|
|
|
|
|
|
|
|
/// </summary>
|
|
|
|
|
|
|
|
private void WriteAnalysis(CncModels.Entity.CollectAnalysis entity)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
try
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
using (var conn = new MySqlConnection(_logConnStr))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
conn.Execute(@"INSERT INTO log_collect_analysis
|
|
|
|
|
|
|
|
(analysis_time, raw_log_id, collect_address_id, machine_id, analysis_type,
|
|
|
|
|
|
|
|
previous_program, current_program, previous_part_count, current_part_count,
|
|
|
|
|
|
|
|
part_count_delta, previous_status, current_status, analysis_summary,
|
|
|
|
|
|
|
|
analysis_detail, created_at)
|
|
|
|
|
|
|
|
VALUES (@AnalysisTime, @RawLogId, @CollectAddressId, @MachineId, @AnalysisType,
|
|
|
|
|
|
|
|
@PreviousProgram, @CurrentProgram, @PreviousPartCount, @CurrentPartCount,
|
|
|
|
|
|
|
|
@PartCountDelta, @PreviousStatus, @CurrentStatus, @AnalysisSummary,
|
|
|
|
|
|
|
|
@AnalysisDetail, NOW())",
|
|
|
|
|
|
|
|
new
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
entity.AnalysisTime,
|
|
|
|
|
|
|
|
entity.RawLogId,
|
|
|
|
|
|
|
|
entity.CollectAddressId,
|
|
|
|
|
|
|
|
entity.MachineId,
|
|
|
|
|
|
|
|
entity.AnalysisType,
|
|
|
|
|
|
|
|
entity.PreviousProgram,
|
|
|
|
|
|
|
|
entity.CurrentProgram,
|
|
|
|
|
|
|
|
entity.PreviousPartCount,
|
|
|
|
|
|
|
|
entity.CurrentPartCount,
|
|
|
|
|
|
|
|
entity.PartCountDelta,
|
|
|
|
|
|
|
|
entity.PreviousStatus,
|
|
|
|
|
|
|
|
entity.CurrentStatus,
|
|
|
|
|
|
|
|
entity.AnalysisSummary,
|
|
|
|
|
|
|
|
entity.AnalysisDetail
|
|
|
|
|
|
|
|
});
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
_log.Error($"写入分析记录失败（machineId={entity.MachineId}）", ex);
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
|
|
|
/// 写入周期汇总到 log_collect_cycle
|
|
|
|
|
|
|
|
/// </summary>
|
|
|
|
|
|
|
|
private void WriteCycleSummary(CncModels.Entity.CollectCycle entity)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
try
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
using (var conn = new MySqlConnection(_logConnStr))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
conn.Execute(@"INSERT INTO log_collect_cycle
|
|
|
|
|
|
|
|
(cycle_time, collect_address_id, raw_log_id, end_time, duration_ms,
|
|
|
|
|
|
|
|
total_machines, success_count, fail_count, change_distribution,
|
|
|
|
|
|
|
|
has_anomaly, cycle_summary, created_at)
|
|
|
|
|
|
|
|
VALUES (@CycleTime, @CollectAddressId, @RawLogId, @EndTime, @DurationMs,
|
|
|
|
|
|
|
|
@TotalMachines, @SuccessCount, @FailCount, @ChangeDistribution,
|
|
|
|
|
|
|
|
@HasAnomaly, @CycleSummary, NOW())",
|
|
|
|
|
|
|
|
new
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
entity.CycleTime,
|
|
|
|
|
|
|
|
entity.CollectAddressId,
|
|
|
|
|
|
|
|
entity.RawLogId,
|
|
|
|
|
|
|
|
entity.EndTime,
|
|
|
|
|
|
|
|
entity.DurationMs,
|
|
|
|
|
|
|
|
entity.TotalMachines,
|
|
|
|
|
|
|
|
entity.SuccessCount,
|
|
|
|
|
|
|
|
entity.FailCount,
|
|
|
|
|
|
|
|
entity.ChangeDistribution,
|
|
|
|
|
|
|
|
entity.HasAnomaly,
|
|
|
|
|
|
|
|
entity.CycleSummary
|
|
|
|
|
|
|
|
});
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
_log.Error("写入周期汇总失败", ex);
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
|
|
|
/// 写入告警到 cnc_alert（业务库）
|
|
|
|
|
|
|
|
/// </summary>
|
|
|
|
|
|
|
|
private void WriteAlert(string alertType, int machineId, int collectAddressId, string title, string detail)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
try
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
using (var conn = new MySqlConnection(_businessConnStr))
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
conn.Execute(@"INSERT INTO cnc_alert (alert_type, machine_id, collect_address_id, title, detail, is_resolved, created_at)
|
|
|
|
|
|
|
|
VALUES (@AlertType, @MachineId, @AddressId, @Title, @Detail, 0, NOW())",
|
|
|
|
|
|
|
|
new
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
AlertType = alertType,
|
|
|
|
|
|
|
|
MachineId = machineId,
|
|
|
|
|
|
|
|
AddressId = collectAddressId,
|
|
|
|
|
|
|
|
Title = title,
|
|
|
|
|
|
|
|
Detail = detail
|
|
|
|
|
|
|
|
});
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
|
|
|
{
|
|
|
|
|
|
|
|
_log.Error($"写入告警失败（alertType={alertType}, machineId={machineId}）", ex);
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
}
|
haoliang