新增产量重建工具RebuildProduction:从log_collect_raw原始JSON重放修复后的ProductionTracker算法,修正2026-05-07产量数据

工具用法: dotnet run --project tools/RebuildProduction

产量修正结果(2026-05-07):
- 总产量: 5,732 → 14,770 (+158%)
- manual_reset段: 0 → 8,740 (50段全部修正)
- program_change段: 830 → 1,128 (76段中偏差的已修正)
- end_of_day段: 4,902 (无变化)

修正后工人产量:
- 郭浩: 4,176 → 11,359
- 李文科: 692 → 1,574
- 公用: 214 → 642
- 冷春英: 211 → 367
- 赵福新: 132 → 253
- 宋志国: 95 → 226
- 赵双,胡东歌: 137 → 205
- 李梦梦,李玉蒙: 75 → 144
- 王涛: 0 (机床实际未运行)
main
haoliang 1 month ago
parent f83364ec7a
commit 87d7dfeee1

@ -0,0 +1,243 @@
using System;
using System.Collections.Generic;
using System.Data;
using System.Linq;
using Dapper;
using MySqlConnector;
using Newtonsoft.Json.Linq;
namespace RebuildProduction
{
/// <summary>
/// 从 log_collect_raw 原始 JSON 重建 2026-05-07 的产量统计数据。
/// 使用修复后的 ProductionTracker 算法重新生成 cnc_production_segment
/// 然后执行日终汇总重新聚合。
/// </summary>
class Program
{
const string BusinessConn = "Server=localhost;Database=cnc_business;Uid=root;Pwd=root;Charset=utf8mb4;SslMode=None;";
const string LogConn = "Server=localhost;Database=cnc_log;Uid=root;Pwd=root;Charset=utf8mb4;SslMode=None;";
const string ProgramChange = "program_change";
const string ManualReset = "manual_reset";
const string EndOfDay = "end_of_day";
class Observation
{
public int MachineId;
public DateTime Time;
public string Program;
public decimal? Count;
}
class Segment
{
public int MachineId;
public string Program;
public DateTime ProdDate;
public DateTime StartTime;
public DateTime? EndTime;
public decimal StartCount;
public decimal? EndCount;
public decimal? Quantity;
public string Reason;
public bool Settled;
}
class State
{
public string LastProgram;
public decimal? LastCount;
public Segment ActiveSeg;
}
static void Main()
{
Console.WriteLine("===== 产量重建 v1.0 =====");
Console.WriteLine($"开始: {DateTime.Now:HH:mm:ss}");
// 1. 加载机床映射
Console.Write("[1/5] 加载机床映射... ");
var devMap = new Dictionary<string, int>(StringComparer.OrdinalIgnoreCase);
using (var c = new MySqlConnection(BusinessConn))
{
foreach (var r in c.Query<(int Id, string Dc)>("SELECT id, device_code FROM cnc_machine WHERE is_enabled=1"))
devMap[r.Dc] = r.Id;
}
Console.WriteLine($"{devMap.Count}台");
// 2. 提取时间线
Console.Write("[2/5] 提取时间线... ");
var obs = new List<Observation>();
int errs = 0;
using (var c = new MySqlConnection(LogConn))
{
foreach (var r in c.Query<(long Id, DateTime T, string J)>(
"SELECT id, request_time, raw_json FROM log_collect_raw WHERE DATE(request_time)='2026-05-07' AND is_success=1 ORDER BY request_time, id"))
{
try
{
foreach (var d in JArray.Parse(r.J))
{
var dev = (JObject)d;
var dc = dev["device"]?.ToString();
if (dc == null || !devMap.TryGetValue(dc, out int mid)) continue;
var tags = dev["tags"] as JArray;
if (tags == null) continue;
string prog = null, cntStr = null;
foreach (var t in tags)
{
var tid = t["id"]?.ToString();
if (tid == "Tag5") prog = t["value"]?.ToString();
else if (tid == "Tag8") cntStr = t["value"]?.ToString();
}
decimal? cnt = null;
if (!string.IsNullOrEmpty(cntStr) && decimal.TryParse(cntStr, System.Globalization.NumberStyles.Float, System.Globalization.CultureInfo.InvariantCulture, out var v))
cnt = v;
obs.Add(new Observation { MachineId = mid, Time = r.T, Program = prog ?? "", Count = cnt });
}
}
catch { errs++; }
}
}
Console.WriteLine($"{obs.Count}条 (解析失败{errs})");
// 3. 重放 ProductionTracker
Console.Write("[3/5] 重放算法... ");
var segs = new List<Segment>();
var states = new Dictionary<int, State>();
foreach (var o in obs.OrderBy(x => x.MachineId).ThenBy(x => x.Time))
{
if (string.IsNullOrEmpty(o.Program)) continue;
if (!states.TryGetValue(o.MachineId, out var st))
states[o.MachineId] = st = new State();
bool hasLast = st.LastProgram != null;
bool close = false;
string reason = "";
if (hasLast)
{
if (!string.Equals(st.LastProgram, o.Program, StringComparison.OrdinalIgnoreCase))
{ close = true; reason = ProgramChange; }
else if (o.Count.HasValue && st.LastCount.HasValue && o.Count.Value < st.LastCount.Value)
{ close = true; reason = ManualReset; }
}
if (close && st.ActiveSeg != null)
{
var seg = st.ActiveSeg;
seg.EndTime = o.Time;
seg.EndCount = st.LastCount; // 修复:用结账前最后已知值
seg.Quantity = seg.EndCount.HasValue ? Math.Max(0, seg.EndCount.Value - seg.StartCount) : null;
seg.Reason = reason;
seg.Settled = true;
segs.Add(seg);
st.ActiveSeg = null;
}
if (st.ActiveSeg == null)
{
st.ActiveSeg = new Segment
{
MachineId = o.MachineId, Program = o.Program,
ProdDate = o.Time.Date, StartTime = o.Time,
StartCount = o.Count ?? 0, Settled = false
};
}
if (o.Count.HasValue) st.ActiveSeg.EndCount = o.Count.Value;
st.LastProgram = o.Program;
st.LastCount = o.Count;
}
// 活跃段 → end_of_day
foreach (var st in states.Values)
{
if (st.ActiveSeg != null)
{
var seg = st.ActiveSeg;
seg.Reason = EndOfDay; seg.Settled = true;
if (seg.EndCount.HasValue) seg.Quantity = Math.Max(0, seg.EndCount.Value - seg.StartCount);
segs.Add(seg);
}
}
var eod = segs.Count(s => s.Reason == EndOfDay);
var mr = segs.Count(s => s.Reason == ManualReset);
var pc = segs.Count(s => s.Reason == ProgramChange);
var total = segs.Sum(s => s.Quantity ?? 0);
Console.WriteLine($"{segs.Count}段 (eod={eod}, mr={mr}, pc={pc}) 总产量={total:N0}");
// 4. 写入数据库
Console.Write("[4/5] 写入数据库... ");
using (var c = new MySqlConnection(BusinessConn))
{
c.Open();
using var t = c.BeginTransaction();
c.Execute("DELETE FROM cnc_production_segment WHERE production_date='2026-05-07'", transaction: t);
foreach (var s in segs)
{
c.Execute(
@"INSERT INTO cnc_production_segment (machine_id,program_name,production_date,start_time,end_time,start_part_count,end_part_count,quantity,is_settled,close_reason,created_at,updated_at)
VALUES (@a,@b,@c,@d,@e,@f,@g,@h,@i,@j,NOW(),NOW())",
new { a = s.MachineId, b = s.Program, c = s.ProdDate.ToString("yyyy-MM-dd"), d = s.StartTime, e = (object)s.EndTime ?? DBNull.Value, f = s.StartCount, g = (object)s.EndCount ?? DBNull.Value, h = (object)s.Quantity ?? DBNull.Value, i = s.Settled ? 1 : 0, j = s.Reason },
transaction: t);
}
t.Commit();
}
Console.WriteLine("OK");
// 5. 重新汇总
Console.Write("[5/5] 重新汇总... ");
using (var c = new MySqlConnection(BusinessConn))
{
c.Open();
using var t = c.BeginTransaction();
var dt = new DateTime(2026, 5, 7);
c.Execute("DELETE FROM cnc_daily_production WHERE production_date=@d", new { d = dt }, t);
c.Execute("DELETE FROM cnc_worker_daily_summary WHERE production_date=@d", new { d = dt }, t);
c.Execute("DELETE FROM cnc_machine_daily_status WHERE production_date=@d", new { d = dt }, t);
// 汇总 cnc_daily_production
c.Execute(
@"INSERT INTO cnc_daily_production (machine_id,production_date,program_name,total_quantity,segment_count,total_run_time,total_cutting_time,total_cycle_time,created_at,updated_at)
SELECT machine_id,@d,program_name,SUM(COALESCE(quantity,0)),COUNT(*),NULL,NULL,NULL,NOW(),NOW()
FROM cnc_production_segment WHERE DATE(start_time)=@d AND is_settled=1 GROUP BY machine_id,program_name",
new { d = dt }, t);
// 汇总 cnc_worker_daily_summary
c.Execute(
@"INSERT INTO cnc_worker_daily_summary (worker_id,production_date,total_quantity,machine_count,program_count,created_at,updated_at)
SELECT wm.worker_id,@d,SUM(dp.total_quantity),COUNT(DISTINCT dp.machine_id),COUNT(DISTINCT dp.program_name),NOW(),NOW()
FROM cnc_daily_production dp INNER JOIN cnc_worker_machine wm ON dp.machine_id=wm.machine_id
WHERE dp.production_date=@d GROUP BY wm.worker_id",
new { d = dt }, t);
// 机床日状态
c.Execute(
@"INSERT INTO cnc_machine_daily_status (machine_id,production_date,data_status,created_at,updated_at)
SELECT DISTINCT machine_id,@d,'normal',NOW(),NOW() FROM cnc_collect_record WHERE DATE(collect_time)=@d",
new { d = dt }, t);
c.Execute(
@"INSERT INTO cnc_machine_daily_status (machine_id,production_date,data_status,created_at,updated_at)
SELECT m.id,@d,'offline',NOW(),NOW() FROM cnc_machine m WHERE m.is_enabled=1 AND m.id NOT IN
(SELECT DISTINCT machine_id FROM cnc_collect_record WHERE DATE(collect_time)=@d)
AND m.id NOT IN (SELECT machine_id FROM cnc_machine_daily_status WHERE production_date=@d)",
new { d = dt }, t);
t.Commit();
}
Console.WriteLine("OK");
Console.WriteLine();
Console.WriteLine($"===== 完成: {DateTime.Now:HH:mm:ss} =====");
Console.WriteLine($" 总产量: {total:N0}");
Console.WriteLine($" end_of_day: {eod}段, manual_reset: {mr}段, program_change: {pc}段");
}
}
}

@ -0,0 +1,16 @@
<Project Sdk="Microsoft.NET.Sdk">
<PropertyGroup>
<OutputType>Exe</OutputType>
<TargetFramework>net8.0</TargetFramework>
<ImplicitUsings>enable</ImplicitUsings>
<Nullable>enable</Nullable>
</PropertyGroup>
<ItemGroup>
<PackageReference Include="Dapper" Version="2.1.72" />
<PackageReference Include="MySqlConnector" Version="2.5.0" />
<PackageReference Include="Newtonsoft.Json" Version="13.0.4" />
</ItemGroup>
</Project>
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